Bespoke Cleaning Machines At Standard Prices
A new range of industrial component cleaning machines has been introduced by the Finnish manufacturer, FinnSonic, that allows users to order systems that exactly suit their needs for the same price as a standard system. Availability in the UK is through Turbex in Alton, Hampshire.
Called Crystal CRX, the aqueous cleaning machines are a development of the manufacturer's successful Crystal CR series, which has now been superseded.
A modular build from predominantly stainless steel allows a specification to be configured based on single or multiple tanks and manual or automatic operation. The cost is typically 20 per cent less than an equivalent bespoke system. Tank size is normally based on the most popular Euro basket dimensions, 400 x 300 mm or 600 x 400 mm, although many larger sizes are available.
Designed into the system is the ability to add tanks to an existing cleaning line and retrofit additional features. No reprogramming is necessary, as any extension to a system can be accommodated within the existing PLC (programmable logic controller).
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Modifications may therefore be completed inexpensively to cope with, for example, an increase in throughput or new types of component. The only item that needs to be replaced is the beam that links multiple tanks to assist transfer of baskets between them.
Among the available extras are jet turbulation, various basket movement options, spray rinsing, air bubble agitation during immersion rinsing, and hot air drying. Closed loop filtration and oil removal are available to extend the life of the washing and rinsing consumables and improve component cleanliness.
Another notable option is FinnSonic MultiWave, a recent innovation that allows different ultrasonic frequencies, power levels and durations to be programmed throughout a wash cycle. Low frequency vibrations help to remove heavy soils from components, while higher frequencies act closer to the component surface for more precise cleaning in difficult-to-reach areas.
A touch-screen graphical user interface makes it easy to control the various modules and options of a Crystal CRX machine. A virtually limitless number of washing cycles can be generated for optimal removal of oil, grease and particulates from any type of component. Programs are stored for reuse, either in the control's memory or using a tag in the basket of components to be washed.
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